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GATE PI 2016

GATE 2016 Previous Year

3 hDuration

58Total Marks

37Questions

13Sections

Instructions

General instructions for this test:

Duration: 3 h. The timer starts as soon as you begin and cannot be paused.
Total questions: 37 across 13 section(s); maximum marks: 58.
You are allowed 1 attempt(s) at this test.
Use the question palette on the right to navigate. Answered questions are highlighted in green; questions marked for review are highlighted in yellow.
Each question's marking scheme (correct / wrong) is shown on the question card. Unanswered questions receive zero marks.
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Paper Structure

Machine Tools And Machining

Q1. mcq single +1 / 0.3

Consider the following statements. $$(P)$$ Computer aided process planning $$(CAPP)$$ takes input from material requirement plan $$(MRP).$$ $$(Q)$$ Production flow analysis helps in work cell formation. $$(R)$$ Group technology takes input from choice of machining or cutting parameters. Among the above statements, the correct one(s) is (are)

Q2. numerical +2 / 0

A single axis $$CNC$$ table is driven by a $$DC$$ servo motor that is directly coupled to a lead screw of $$5$$ $$mm$$ pitch. The circular encoder attached to the lead screw generates $$1000$$ voltage pulses per revolution of the lead screw. The table moves at a constant speed of $$6$$ $$m/min.$$ The corresponding frequency (in $$kHz$$) of the voltage pulses generated by the circular encoder is __________________.

Q3. numerical +1 / 0

A single point right handed turning tool is used for straight turning. The feed is $$0.25$$ $$mm/rev$$ and the uncut chip thickness is found to be $$0.25$$ $$mm.$$ The inclination angle of the main cutting edge is $${10^ \circ }.$$ The back rake angle (in degrees) is ________________

Q4. numerical +2 / 0

A $$60$$ $$mm$$ wide block of low carbon steel is face milled at a cutting speed of $$120$$ $$m/min,$$ feed of $$0.1$$ $$mm$$/tooth and axial depth of cut of $$4$$ $$mm.$$ A schematic representation of the face milling process is shown below. The diameter of the cutter is $$120$$ $$mm$$ and it has $$12$$ cutting edges. The material removal rate (in $$m{m^3}/s)$$ is __________

Q5. numerical +2 / 0

A cylindrical bar of $$100$$ $$mm$$ diameter is orthogonally straight turned with cutting velocity, feed and depth of cut of $$120$$ $$m/min$$, $$0.25$$ $$mm/rev$$ and $$4$$ $$mm,$$ respectively. The specific cutting energy of the work material is $$1 \times {10^9}\,\,J/{m^3}.$$ Neglect the contribution of feed force towards cutting power. The main or tangential cutting force (in $$N$$) is __________________

Industrial Engineering

Q1. mcq single +2 / 0.6

Consider a network with nodes $$1, 2, 3, 4, 5$$ and $$6.$$ The nodes are connected with directed arcs as shown in the table below. The respective costs (in $$INR$$) incurred while traversing the directed arcs are also mentioned.

The second shortest path from node $$1$$ to node $$6$$ (i.e. the path that has the second least total cost and does not use any part of the shortest path) has a total cost (in $$INR$$) of

Q2. mcq single +1 / 0.3

The throughput rate of a production system is $$20$$ units per hour. The average flow time is $$30$$ minutes and the cycle time is $$3$$ minutes. The average inventory (in units) in the system is

Machine Design

Q1. numerical +2 / 0

A helical gear with involute tooth profile has been machined with a disc-type form gear milling cutter. The helical gear has $$30$$ teeth and a helix angle of $${30^ \circ }$$. The module of the gear milling cutter is $$2.$$ The pitch circle diameter (in $$mm$$) of the helical gear is _______.

Metrology

Q1. numerical +1 / 0

The roughness profile of a surface is depicted below.

The surface roughness parameter $${R_a}\,\,$$ (in $$\mu m$$) is ________________.

Q2. mcq single +1 / 0.3

The limits of a shaft designated as $$100h5$$ are $$100.000$$ $$mm$$ and $$100.014$$ $$mm.$$ Similarly, the limits of a shaft designated as $$100h8$$ are $$100.000$$ $$mm$$ and $$100.055$$ $$mm.$$ If a shaft is designated as $$100h6,$$ the fundamental deviation (in $$\mu m$$ ) for the same is

Metal Forming

Q1. numerical +2 / 0

In a single-pass rolling operation, a $$200$$ $$mm$$ wide metalic strip is rolled from a thickness $$10$$ $$mm$$ to a thickness $$6$$ $$mm.$$ The roll radius is $$100$$ $$mm$$ and it rotates at $$200$$ $$rpm$$. The roll-strip contact length is a function of roll radius and, initial and final thickness of the strip. If the average flow stress in plane strain of the strip material in the roll gap is $$500$$ $$MPa$$, the roll separating force (in $$kN$$) is _________________

Q2. numerical +2 / 0

Two solid cylinders of equal diameter have different heights. They are compressed plastically by a pair of rigid dies to create the same percentage reduction in their respective heights. Consider that the die-work-piece interface friction is negligible. The ratio of the final diameter of the shorter cylinder to that of the longer cylinder is _________________.

Q3. numerical +1 / 0

The ratio of press force required to punch a square hole of $$30$$ $$mm$$ side in a $$1$$ $$mm$$ thick aluminium sheet to that needed to punch a square hole of $$60$$ $$mm$$ side in a $$2$$ $$mm$$ thick aluminium sheet is________.

Joining Of Materials

Q1. mcq single +2 / 0.6

In linear gas tungsten arc welding of two plates of the same material, the peak temperature $$T$$ (in $$K$$) is given as ܶ$$T = {{{c_1}q} \over \alpha },$$ where $$q$$ is the heat input per unit length (in $$J/m$$) of weld, $$\alpha $$ is the thermal diffusivity (in $${m^2}/s$$) of the plate materials and $${C_1}$$ is a constant independent of process parameters and material types. Two welding cases are given below.

where, $$V$$ is welding voltage, $$I$$ is welding current, $$v$$ is welding speed, and $$k,$$ $$\rho $$ and $$C$$ refer to the thermal conductivity, the density and the specific heat of the plate materials, respectively. Consider that electrical energy is completely converted to thermal energy. All other conditions remain same. The ratio of the peak temperature in Case $${\rm I}$$ to that in Case $${\rm I}{\rm I}$$ is

Q2. numerical +2 / 0

Two flat steel sheets, each of $$2.5$$ $$mm$$ thickness, are being resistance spot welded using a current of $$6000$$ $$A$$ and weld time of $$0.2$$ $$s.$$ The contact resistance at the interface between the two sheets is $$200\,\,\mu \Omega $$ and the specific energy to melt steel is $$10 \times {10^9}\,\,J/{m^3}.$$ A spherical melt pool of diameter $$4$$ $$mm$$ is formed at the interface due to the current flow. Consider that electrical energy is completely converted to thermal energy. The ratio of the heat used for melting to the total resistive heat generated is _____________

Heat Transfer

Q1. mcq single +2 / 0.6

A long slender metallic rod of length $$L$$ is used as a fin. As shown in the figure below, the left end of the fin is kept at a constant temperature $${t_b}.$$ The fin loses heat by convection to the atmosphere which is at a temperature ta $${t_a}\,\,\left( {{t_a} < {t_b}} \right).$$ Four options of temperature profiles are shown. Identify the correct option.

Fluid Mechanics

Q1. mcq single +2 / 0.6

In a fully developed turbulent flow through a circular pipe, a head loss of ݄$${{h_1}}$$ is observed. The diameter of the pipe is increased by $$10\% $$ for the same flow rate and a head loss of ݄$${{h_2}}$$ is noted. Assume friction factor for both the cases of pipe flow is the same. The ratio of $${{{h_2}} \over {{h_1}}}$$is closest to

Q2. numerical +1 / 0

A vertical cylindrical tank of $$1$$ $$m$$ diameter is filled with water up to a height of $$5$$ $$m$$ from its bottom. Top surface of water is exposed to atmosphere. A hole of $$5$$ $$m{m^2}$$ area forms at the bottom of the tank. Considering the coefficient of discharge of the hole to be unity and the acceleration due to gravity to be $$10\,\,m/{s^2}$$, the rate of leakage of water (in litre/min) through the hole from the tank to the atmosphere, under the given conditions, is ______________

Q3. numerical +2 / 0

A $$2m \times 2m$$ square operating in a vertical wall is covered with a metalic plate of the same dimensions as shown in the figure below. Consider the acceleration due to gravity to be $$10.0\,\,m/{s^2}.$$ The force (in kN) exerted by water on the plate is _____________.

Engineering Mathematics

Q1. mcq single +1 / 0.3

To solve the equation $$2sinx=x$$ by Newton- Raphson method, the initial guess was chosen to be $$x=2.0.$$ Consider $$x$$ in radian only. The value of $$x$$ (in radian) obtained after one iteration will be closest to

Q2. mcq single +1 / 0.3

The function $$f\left( z \right) = {{{z^2} + 1} \over {{z^2} + 4}}$$ is singular at

Q3. mcq single +1 / 0.3

A fair coin is tossed $$N$$ times. The probability that head does not turn up in any of the tosses is

Q4. mcq single +2 / 0.6

A normal random variable $$X$$ has the following probability density function $$${f_x}\left( x \right) = {1 \over {\sqrt {8\pi } }}e{}^{ - \left\{ {{{{{\left( {x - 1} \right)}^2}} \over 8}} \right\}}, - \infty < x < \infty $$$ Then $$\,\int\limits_1^\infty {{f_x}\left( x \right)dx = } $$

Q5. mcq single +1 / 0.3

The number of solutions of the simultaneous algebraic equations $$y=3x+3$$ and $$y=3x+5$$ is

Q6. mcq single +1 / 0.3

The eigen values of the matrix are $$\left[ {\matrix{ 0 & 1 \cr { - 1} & 0 \cr } } \right]$$

Q7. numerical +2 / 0

$$\mathop {\lim }\limits_{x \to 0} \left( {{{{e^{5x}} - 1} \over x}} \right)$$ is equal to ________.

Q8. mcq single +1 / 0.3

At $$x=0,$$ the function is $$f\left( x \right) = \left| {\sin {{2\pi x} \over L}} \right|\left( { - \infty < x < \infty ,L > 0} \right)$$

Q9. mcq single +1 / 0.3

For the two functions $$f\left( {x,y} \right) = {x^3} - 3x{y^2}\,\,$$ and $$\,\,g\left( {x,y} \right) = 3{x^2}y - {y^3}\,\,$$ Which one of the following options is correct?

Q10. mcq single +2 / 0.6

The range of values of $$k$$ for which the function $$\,\,f\left( x \right) = \left( {{k^2} - 4} \right){x^2} + 6{x^3} + 8{x^4}$$ has a local maxima at point $$x=0$$ is

Strength Of Materials

Q1. mcq single +1 / 0.3

A beam is subjected to an inclined concentrated load as shown in the figure below. Neglect the weight of the beam.

**The correct Free Body Diagram of the beam is **

Q2. mcq single +1 / 0.3

Consider the following statements: (P) Hardness is the resistance of a material to indentation. (Q) Elastic modulus is a measure of ductility. (R) Deflection depends on stiffness. (S) The total area under the stress-strain curve is a measure of resilience. Among the above statements, the correct ones are

Q3. numerical +2 / 0

A thin-walled cylindrical pressure vessel of internal diameter 2 m is designed to withstand an internal pressure of 500 kPa (gauge). If the allowable normal stress at any point within the cylindrical portion of the vessel is 100 MPa, the minimum thickness of the plate of the vessel (in mm) is _______.

Q4. numerical +2 / 0

A bar of rectangular cross-sectional area of $$50$$ mm^(2) is pulled from both the sides by equal forces of $$100$$ N as shown in the figure below. The shear stress (in MPa) along the plane making an angle $$45$$^(0) with the axis, shown as a dashed line in the figure, is _______.

Q5. numerical +2 / 0

A 1 m × 10 mm $$ \times $$ 10 mm cantilever beam is subjected to a uniformly distributed load per unit length of 100 N/m as shown in the figure below. The normal stress (in MPa) due to bending at point P is ____________.

Engineering Mechanics

Q1. numerical +2 / 0

In abrasive water jet machining, the velocity of water at the exit of the orifice, before mixing with abrasives, is 800 m/s. The mass flow rate of water is 3.4 kg/min. The abrasives are added to the water jet at a rate of 0.6 kg/min with negligible velocity. Assume that at the end of the focusing tube, abrasive particles and water come out with equal velocity. Consider that there is no air in the abrasive water jet. Assuming conservation of momentum, the velocity (in m/s) of the abrasive water jet at the end of the focusing tube is _________.

Casting

Q1. numerical +2 / 0

Two cast iron blocks $$P$$ and $$Q,$$ each of $$500$$ $$mm$$ length, have the same cross-sectional area. Block $$P$$ has rectangular cross-section of $$100\,\,mm \times 200\,\,mm.$$ Block $$Q$$ is of square cross-section. Both $$P$$ and $$Q$$ were cast under the same conditions with all their surfaces enclosed within the mould. The solidification time of a casting is proportional to the square of the ratio of its volume to its surface area. The ratio of solidification time of the block $$P$$ to that of the block $$Q$$ is _________________

Theory Of Machines

Q1. numerical +2 / 0

An engine, connected with a flywheel, is designed to operate at an average angular speed of $$800$$ rpm. During operation of the engine, the maximum change in kinetic energy in a cycle is found to be $$6240$$ **J.** In order to keep the fluctuation of the angular speed within $$ \pm 1\% $$ of its average value, the moment of inertia (in kg-m^(2)) of the flywheel should be ____________.